There are many classifications of diamond wheels. You can classify these wheels according to their shape, bond, grit, size, and concentrations. When you need to do abrasive and grinding machining operations, then these different types of grinding wheels are used. Grinding machines greatly use the diamond grinding wheels in specific applications. If you are doing grinding or machining processes, it is important to use the proper grinding wheel.
There are many applications today that use the diamond grinding wheels. There are many types of diamond wheels including resin, metal, vitrified, and electro-plated. The resin wheels are the most common of these wheels. Most tool room and production applications use these type of wheels. There are more specific applications for the metal and vitrified types of wheels and they are newer bond types. They are more expensive since these are rare. But these types of wheels are usually custom made to order items. You find electro-plated wheels in cut-off wheels and they are used in low demanding abrasive grinding. If you are doing plastic, then the electro-plated wheel is used.
Since each of these wheels are used of specific applications, it is important to know these types of grinding wheel and their applications. If you don’t use the proper type of grinding wheels, then your grinding operations will not be effective. it is very necessary, before you begin your grinding operations, to take not of the kind of materials you are grinding, and the appropriate grinding wheel to use for that material.
Diamond grinding wheels are used in many types of materials and in many different processes. You only use diamond wheels strictly on carbides and a CBN grinding wheel is used on steel.
Other classifications of diamond grinding wheels include the synthetic diamond, the cubic boron nitride (CBN) and the alumina-zirconia. The hardest of the three is the synthetic diamond and the softest if the alumina-zirconia. You need to consider some factors when selecting a particular type of wheel.
You should first find out how hard the material that you will grind is. If you are going to grind iron or steel, then the ideal wheel is a CBN wheel. If you are doing to remove metal from a non-ferrous material, then the appropriate wheel to use is the synthetic diamond blade. If you are grinding soft metals, then the wheel to use is the alumina-zirconia.
After deciding on the appropriate wheel to use, the next thing is to look at the nomenclature plate on the grinding machine. If you check the speed rating in meters per second, then you can determine if the speed is not something that will make the grit disintegrate or separate during operation.
The last steps include determining whether you will do wet or dry grinding, and selecting the coarseness of the wheel. Then select the appropriate wheel.
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